Professional Project Plan for Sidewalk Slab Pour
Project Overview
Project: Pouring a Concrete Sidewalk
Date: 9/17/24
Location: 27313 264th SE Ave, XXXXXX
Dimensions: 50 ft long, 5 ft wide, winding path
Thickness: 4 inches
Total Area: ~250 sq ft
Total Volume of Concrete: ~3.1 cubic yards (with 10% excess)
Materials and Quantity Estimates
Concrete
Ready-Mix Concrete: 3.5 cubic yards (with 10% excess)
Strength: 3,000 psi
Slump: 4 inches
Air Entrainment: 5-7%
Sub-Base Material
Crushed Gravel/Stone: ~5 tons (4 inches compacted)
Recommended Types:
Crushed Stone Aggregate (ASTM No. 57): Good drainage, excellent compaction.
Dense Grade Aggregate (DGA): Strong base, fills voids well.
Gravel (ASTM No. 67): Clean, washed stone; good for drainage.
Reinforcement (Optional)
Fiber Mesh: Integrated into concrete mix
Wire Mesh: 6x6 W1.4/W1.4 welded wire mesh
Formwork Materials
Form Boards: 2" x 4" lumber (16-ft lengths) for straight sections; flexible hardboard for curves
Stakes: ~50 wooden stakes (1" x 2" x 24") and 18-inch metal form pins
Form Ties & Braces as needed
Hardware & Expansion Materials
Duplex Nails (16d) and deck screws
Expansion Joint Strips: Asphalt-impregnated fiberboard (1/2" x 5")
Sealant: Flexible polyurethane caulk
Tools & Equipment List
Preparation: Tape measures, marking paint, shovels, wheelbarrows, plate compactor
Formwork: Hammers, clamps, drills, pry bars
Concrete Placement: Rakes, vibrators (optional), screeds, bull floats
Finishing: Edgers, groovers, brooms, steel trowels
Safety: PPE, first aid kit, warning signage
Miscellaneous: Water source, cleaning tools, lighting (if needed)
Step-by-Step Execution Plan
Day Before Pour
Site Preparation (6-8 hours)
Mark path, excavate to 8" depth, remove debris.
Install & compact 4" sub-base layer.
Formwork Installation (4-6 hours)
Set forms, ensure level and proper slope (1/4" per foot).
Reinforcement & Expansion Joints (1-2 hours)
Install wire mesh and expansion joints at intersections and every 20 feet.
Final Checks: Verify measurements, forms, and safety setup.
Day of Pour
Pre-Pour (1 hour)
Team briefing, safety check, moisten sub-base.
Concrete Placement (2-3 hours)
Pour continuously, screed, and bull float surface.
Finishing (3 hours)
Edge sides, install control joints every 5 ft, apply broom finish.
Curing: Apply curing compound, set barriers.
Post-Pour (Day 3)
Remove forms (1-2 hours), clean joints, and apply sealant (1 hour).
Site cleanup and tool maintenance (1-2 hours).
Final inspection for compliance and quality (0.5 hour).
Timeline Overview
Total Duration: 2-3 days (21-30 hours)
Day 1: Site prep, formwork, reinforcement
Day 2: Pour, finish, and cure
Day 3: Cleanup, sealing, and final inspection
Safety & Compliance
PPE: Safety glasses, gloves, vests, hard hats, boots, and hearing protection.
Weather: Schedule during dry, moderate weather.
Permits: Ensure all local permits and zoning laws are met.
Emergency Plan: Accessible first aid and clear communication channels.
Recommendations for Smooth Execution
Confirm material deliveries 24 hours in advance.
Use checklists for tools and crew assignments.
Allow flexibility for unexpected delays.
Maintain clear team communication and regular progress checks.